As the global demand for vegetable oil continues to grow, soybean oil manufacturing machine has become an indispensable and important equipment in the oil processing industry. Soybean oil is one of the most consumed edible oils in the world and is widely used in cooking, food processing, biodiesel production and other fields. In order to meet the increasing market demand, modern soybean oil manufacturing machines provide efficient, automated and sustainable solutions for production of all sizes from small producers to large industrial plants. This article will introduce the working principle, main features, equipment types, application areas and other information of soybean oil manufacturing machine in detail to help you understand the role of this core equipment in the soybean oil production process.
1. Basic Overview of Soybean Oil Manufacturing Machine
Soybean Oil Manufacturing Machine is a mechanical equipment specially designed for extracting oil from soybeans. Its core function is to separate oil from soybeans by mechanical extrusion or solvent extraction. Soybean Oil Manufacturing Machine can efficiently process large quantities of soybeans and convert soybean raw materials into refined soybean oil through multi-step processing, which is suitable for edible or industrial use.
Soybean Oil Manufacturing Machine can not only work independently, but also be integrated with other equipment to form a fully automated production line, covering the whole process from soybean cleaning, crushing, conditioning, pressing, extraction to refining.
2. Working Principle of Soybean oil manufacturing machine
1. Soybean Cleaning and Pretreatment:
- Soybeans first go through a series of cleaning steps to remove impurities such as dust, stones, metal, etc. This is usually done using cleaning equipment such as vibrating screens and magnetic separators to ensure that the soybeans are clean and will not damage subsequent equipment.
2. Crushing and Flake Rolling:
- The cleaned soybeans will enter the crusher for crushing in order to break the oil cell structure. Subsequently, the soybeans are pressed into thin sheets (flakes) to increase the oil extraction area and thus increase the oil yield. Flake rolling machines (flaking machines) are used in this process to ensure that the soybean flakes are uniform and suitable for subsequent processing.
3. Tempering and Heating:
- To further soften the soybean flakes, the tempering machine heats the soybeans to the appropriate temperature and humidity. This process can improve the fluidity of the oil, thereby promoting more efficient oil extraction.
4. Oil extraction:
- The oil extraction process is the core of the entire production chain and is mainly carried out in the following two ways:
- Mechanical pressing: The soybean oil press (screw press) squeezes the oil directly from the soybean flakes by mechanical extrusion. Mechanical pressing is suitable for small and medium-sized producers. It is simple to operate and has low cost, but the residual oil rate after pressing is high, usually 6%-8%.
- Solvent extraction: For large-scale industrial production, solvent extraction is more common. The solvent (usually hexane) comes into contact with the crushed soybeans to dissolve the oil and separate it. This method has a high oil extraction rate of more than 99% and a very low residual oil rate.
5. Filtration and preliminary refining:
- The extracted crude oil contains impurities such as phospholipids, free fatty acids and solid particles. These impurities are removed through preliminary filtration equipment such as plate and frame filters or continuous filters to obtain purer crude soybean oil.
6. Oil refining:
- In order to produce high-quality soybean oil for consumption, the crude oil needs to be further refined. The refining process includes steps such as degumming, deacidification, decolorization and deodorization, and finally removes harmful substances and impurities, making the soybean oil transparent, odorless and clear in color.
3. Types of Soybean oil manufacturing machine
1. Single screw press:
- Single screw press is a kind of equipment suitable for small-scale production, which mainly extracts oil by mechanically squeezing soybean flakes. It has the characteristics of simple structure, convenient operation and low cost.
2. Double screw press:
- Double screw press is suitable for medium and large oil mills, using a double screw system to squeeze soybeans at the same time, thereby improving the squeezing efficiency and oil yield. This type of equipment is usually used in conjunction with solvent extraction equipment to achieve a higher oil recovery rate.
3. Solvent extractor:
- Solvent extractor is an indispensable equipment in large-scale industrial production. It dissolves the oil in soybeans through solvents, has a high recovery rate, and is suitable for production needs with large daily processing volume.
4. Fully automatic oil refining machine:
- The refining machine includes multiple modular equipment such as degumming, deacidification, decolorization, and deodorization, which can fully automatically complete the refining of soybean oil to ensure the high quality and edible safety of the finished oil.
Main features of soybean oil manufacturing machine
1. High-efficiency production:
- Modern soybean oil manufacturing machines can achieve continuous and efficient production processes, with a daily processing capacity of several tons to hundreds of tons, greatly improving the speed and efficiency of oil extraction.
2. High oil extraction rate:
- The combination of mechanical pressing and solvent extraction can maximize the extraction of oil from soybeans. In particular, the solvent extraction process can ensure that the extraction rate of soybean oil reaches more than 99%, reduce waste, and improve economic benefits.
3. High degree of automation:
- Many soybean oil manufacturing machines use advanced automation control systems, which can achieve fully automated operations from soybean raw material processing to final product packaging, reduce manual intervention, improve production efficiency and reduce labor costs.
4. Sustainability and environmental protection:
- The equipment is designed with a focus on reducing energy consumption and pollution. Many soybean oil making machines use energy-saving technologies and are equipped with environmental protection facilities to reduce the emission of exhaust gas, wastewater and solid waste, which meets the requirements of modern green production.
5. Versatility:
- In addition to soybean oil extraction, many soybean oil making machines can also be used for the processing of other oil crops, such as rapeseed, sunflower seeds, peanuts and cotton seeds. This multifunctional equipment is suitable for the needs of different oil production and improves the flexibility of the production line.
Application areas of Soybean oil manufacturing machine
1. Edible oil production:
- As one of the main edible oils in the world, soybean oil is widely used in cooking, food processing, seasoning making and other fields. Soybean oil making machines are one of the most important equipment in edible oil plants, ensuring that the extraction and refining process of oil meets food safety standards.
2. Biodiesel production:
- With the increasing demand for environmentally friendly fuels, soybean oil has also become an important raw material for biodiesel production. Soybean oil making machines provide a stable supply of oil for biodiesel.
3. Feed processing:
- Soybean meal, a byproduct of soybean pressing, is a high-quality protein feed raw material and is widely used in animal feed production. The byproducts produced by soybean oil making machines also bring economic benefits to the feed industry.
Soybean oil manufacturing machine are the core equipment in soybean oil production lines, with multiple advantages such as high efficiency, automation, and environmental protection. Whether it is a small business or a large industrial producer, you can achieve stable production and economic benefits by purchasing a suitable Soybean oil manufacturing machine. With the advancement of technology, the future soybean oil making machine will be more intelligent and promote the development of the entire oil processing industry.